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装配生产线
产品简介:

装配生产线是人和机器的有效组合,它最充分地体现了设备的灵活性。装配线将输送系统、随行夹具和在线专机、检测设备有机地组合在一起,以满足多品种产品的装配要求。


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产品概述

装配生产线是人和机器的有效组合,它最充分地体现了设备的灵活性。装配线将输送系统、随行夹具和在线专机、检测设备有机地组合在一起,以满足多品种产品的装配要求。

(1)、装配线的基本原理

装配线的基本原理是将制造过程中的各个工序分成一个个相对独立的小工序,再将这些小工序有序地组织在一起,通过工件传送带或者搬运工具,使各工序在一条连续的流水线上依次进行,从而实现产品的高效、快速、稳定地生产。

(2)、装配线的类型

根据配置和生产需求的不同,装配线可以分为多种类型,包括但不限于以下几种:

有动力和无动力滚筒线,板式链、流利条输送线,壁挂式装配线,皮带输送线,差速链、台车流水线,手推(万向球)装配线等。

(3)、装配线的构成

生产流水线:作为整个装配线的基础,负责产品的连续传输。

生产设备:包括各种生产工具、加工设备等,用于完成产品的各个装配工序。

机器人、工具:用于辅助或自动完成装配任务,提高生产效率和精度。

自动检测装置:用于对产品进行质量检测,确保产品质量符合标准。

传输设备:如传送带、搬运机器人等,用于将产品从一个工序传输到下一个工序。

传感器:用于监测装配线上的各种参数,如温度、压力、速度等,确保装配过程的安全和稳定。

The assembly line represents an effective combination of humans and machines, showcasing the utmost flexibility of equipment. It integrates conveying systems, traveling fixtures, online special machines, and inspection devices seamlessly to cater to the assembly requirements of multiple product types.

(1) Fundamentals of the Assembly Line

The assembly line's basic principle involves dividing the manufacturing process into relatively independent, smaller subprocesses. These subprocesses are then organized sequentially, utilizing workpiece conveyors or handling tools, to proceed in a continuous flow line, enabling efficient, rapid, and stable production of products.

(2) Types of Assembly Lines

Based on varying configurations and production demands, assembly lines can be categorized into multiple types, including but not limited to: powered and non-powered roller conveyors, slat chain/gravity roller conveyors, wall-mounted assembly lines, belt conveyors, differential speed chain/pallet lines, and manual push (ball transfer) assembly lines.

(3) Composition of an Assembly Line

Production Line: Forms the foundation of the entire assembly line, responsible for the continuous transportation of products.

Production Equipment: Comprises various tools and processing machines used to complete each assembly step of the product.

Robots and Tools: Assist or automate assembly tasks, enhancing production efficiency and precision.

Automatic Inspection Devices: Conduct quality control on products, ensuring they meet established standards.

Transfer Equipment: Such as conveyor belts and handling robots, responsible for transferring products from one assembly station to the next.

Sensors: Monitor various parameters on the assembly line, like temperature, pressure, and speed, ensuring the safety and stability of the process.


技术参数

规格参数/Specification Parameters

项目/Item

参数/Parameters

适用范围/ Application scope

PET制品/PET Product

供电电源/Power supply

220V/380V,50Hz

年产能/Annual production

20-80万/

200,000-800,000

控制方式/Control model

现场总线控制/Field bus control

其他Others

按需定制/Customized

 


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